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Troubleshooting Whirlpool Ice Maker

**NOTICE**
Due the danger and complexity of electronic equipment repair, the following shared technical tips are intended for professional reference only. Please refer to manufacturer’s recommendations as Encompass does not guarantee the accuracy, reliability or safety of this information. 

If your ice machine suddenly goes silent with none of its usual rumblings, or you notice that the ice levels in your tray are decreasing, something in your ice machine isn’t working right. One of the most common problems is a broken connection point that stops ice from breaking free of the machine and landing in your tray, which signals the machine to keep making new ice.

How to Troubleshoot Your Whirlpool Ice Maker for Common Problems and Repairs:

  • Is the connection to the heating element broken? Ice machines work by pouring chilled water through the inlet valve into the machine, and the water starts to freeze in the pan. Depending on your ice machine model, it will either sense when the ice is frozen or operate on a timer. When the ice is considered complete by either mechanism, the floor of the ice machine will start to warm up through a heating element with just enough of the tines of your machine to push cubes free into the waiting tray. The two most common ways the heating element can start to break down and not function as well is if mechanisms within it freeze over or if water gets inside to the electrical components of the motor and heating element. Check over the heating element and any moving parts for bits of ice, which can be carefully chipped away to free those parts of the machine. You can also remove the ice machine from the freezer for a more thorough investigation, and some of the icy obstructions will just melt away. If it doesn’t look like unwanted ice is preventing the heating element from turning on, dismantle and inspect the heating element. Be sure to unplug the refrigerator prior to working on it.  If the metal is corroded and starting to break down, water is probably getting in through one of the connection points. If you see rust, carefully sand it away and solder on a copper contact point to ensure a new, strong connection.
  • Is the inlet valve hose frozen over?Look for a tub above your ice machine that pours water into the machine — it can often be found in the corner of the freezer. If the hose is full of frozen water, it will form an obstruction that prevents water from falling into the ice machine. Because it’s typically made of pliable material, squeeze the hose to break off or loosen any ice without detaching it from the valve.

If you think your Whirlpool ice machine might be experiencing different issues, try addressing the easiest solutions first that require the least amount of dismantling. This makes troubleshooting less of a potential headache, and also lets you determine trends in how your ice machine malfunctions if it frequently stops working. Once you can isolate the core problem, you can decide if a part needs to be replaced; if you would rather replace the whole machine; or if it’s simple enough to regularly maintain. When you have to dismantle the entire machine and inspect it outside of the freezer, make a list of any damage you see so you can systemically diagnose the problem. With ice machines, you often have to wait between each adjustment so the machine can try to complete a test cycle.

If your ice machine needs more than a soldered connection point to kickstart the heating element and it’s not just a frozen inlet hose blocking up your machine, be sure to contact Fred’s Appliance for more advice about how to fix your specific appliance.

Special thanks to Fred’s Appliance Academy for this valuable tip!

 

 

 

Replacing Spray Arms in Whirlpool Dishwasher

**NOTICE**
Due the danger and complexity of electronic equipment repair, the following shared technical tips are intended for professional reference only. Please refer to manufacturer’s recommendations as Encompass does not guarantee the accuracy, reliability or safety of this information. 

Your Whirlpool dishwasher is a time-saver. When it’s working properly, the time you spend in the kitchen is drastically reduced. However, nothing is more frustrating than opening your appliance to find the dishes inside are still dirty. While this may seem like a serious problem, it can actually be a simple fix. Damaged spray arms are a likely culprit. Luckily, replacing the lower or upper spray arm in your appliance is not a difficult or an expensive repair.

Safety First
Before starting any type of dishwasher repair, be sure to unplug your appliance. You should also turn off the water supply. Wearing a pair of work gloves and safety glasses to protect you from injury is highly recommended. If you don’t feel confident in your ability to safely carry out the repairs listed below, please contact a professional.  Also, keep in mind that dishwasher models vary and these steps may not match your dishwasher exactly.

The Spray Arm
Malfunctioning spray arms can affect your dishwasher’s ability to clean. Your appliance’s upper and lower spray arms discharge a strong stream of warm water and detergent, which helps sterilize your dishes. The holes in the spray arms can become blocked due to food particles or other types of debris, such as broken glass or hard water deposits. If a blockage is an issue, simply cleaning the small holes with a paper clip should solve your problem. However, the spray arms in your Whirlpool appliance can also become damaged over time. Cracks or separated seams can form, causing the spray arms to become ineffective. Luckily, replacing a spray arm is an easy fix. For help just follow the directions below.

  • Before you can remove the lower spray arm, pull out the bottom dish rack. Once the dish rack is out of the way, the spray arm will be visible. Next, pull up on the spray arm to detach it from the appliance. After discarding the old spray arm, carefully line up the new arm before pushing down to reattach the part. You should hear a snap when the spray arm is connected properly. Spin the arm around a few times to ensure it is secure and moves freely.
  • To gain access to the upper spray arm, remove the top dish rack. Then, separate the water supply tube from the mounting bracket, which is located on the top of the dishwasher’s tub. Once the tube is free, detach the spray arm assembly. Take the new upper spray arm and snap it into place on the water supply tube. Now reattach the water supply tube to the mounting bracket. Before you insert the dish rack, spin the spray arm to make sure it is stable and can move without any obstructions.

Special thanks to Fred’s Appliance Academy for this valuable tip!

CE Tech Tips — July 2017

CE Professional Tech Tip Sharing
July 2017

**NOTICE**

Due the danger and complexity of electronics repair, the following shared technical tips are intended for professional reference only. Please refer to manufacturer’s recommendations as Encompass does not guarantee the accuracy, reliability or safety of this information.

Emerson TV, LC321SS9
Reason for Service:  Set shuts down
Solution:  Replaced D637, FR154, used NTE580.

Hitachi TV, 57UWX20B
Reason for Service:  Convergence goes bad after customer does manual adjust and turns the set off
Solution:  Clear DCU Adj centering magnet for correct offset for RD, GRN and BLU according to the service manual.  Read old ROM, touch up and save.

LG TV,  42LG50-UA
Reason for Service: Dead set, red LED blinks continuous.
Solution:  Unplugging the inverter stopped the LED blinking.  Found a shorted C58 on the inverter board.  Replacing restored the set. 

Samsung TV, LN40A630M1
Reason for Service: Won’t start or very slow to start.
Solution:  Found bad DC to DC converter on the main board. IC101.  MP2363DN-LF.

Sharp TV, LC37HV4U
Reason for Service:  Set will not turn on unless it’s cool
Solution: Replacing IC4303 on main board fixed the set. 

Sony TV, KDL46HX820 (LED backlit)
Reason for Service: When turning set on, bottom part of screen is darker than the rest, then set shuts down with 4 blink error.
Solution:  Replacing backlight control board fixed the set.  LJ97-03357B.

Vizio TV,  E420VO
Reason for Service:  Shutdown
Solution: Replaced main board.

Zenith TV, Z56DC1D
Reason for Service:  After about 15 seconds, set shuts down, with lamp flashing
Solution: Replacing color wheel fixed the set.

Encompass Now Whirlpool Authorized Parts Distributor for Rent-to-Own, Warranty Channels and Select Partners

Company focusing on minimizing gray market parts and enhancing OEM brand equity

Lawrenceville, Ga., July 11, 2017 – Encompass Supply Chain Solutions, Inc., a leading provider of Distribution, 3PL and 4PL solutions for a diverse range of finished goods and replacement parts, today announced it has received authorization from Whirlpool to supply factory certified parts to select business partners.

Under an agreement with Whirlpool, Encompass is authorized to distribute parts to specific market segments that are most impacted by the gray market and brand displacement.

“Encompass is committed to supporting our OEM partners by actively working to protect their brand position in the market,” said Encompass President and CEO Robert Coolidge. “We are also focused on delivering an array of resources – including advanced technology, freight savings programs, training facilities and more – to further enhance the value of our manufacturer relationships.”

With Whirlpool, Encompass adds to its growing Appliance vertical, which currently comprises a number of other top OEM brands. Encompass is one of the most diversified parts distributors in the country, supporting numerous product categories beyond Major/Small Appliance, such as Consumer Electronics, HVAC, Computer, Printer, Personal Care, Lawn & Garden and many others. In addition to repair parts, the company offers a variety of aftersales services from product returns management to repair and refurbishment.

“As a multi-brand, multi-vertical parts distributor, Encompass is excited to expand our appliance line and offer certain key customers access to parts from the world’s number one appliance maker,” said Coolidge.

Whirlpool maintains a robust genuine parts supply network to ensure reliable, consistent aftersales support of its products.

“Partnering with Encompass is intended to help strengthen our parts supply chain and reinforce loyalty to the world-leading Whirlpool brand,” said Whirlpool Director Michael Calabro.

About Whirlpool Brand

For more than one hundred years, Whirlpool (NYSE: WHR) brand has been inspired by how people care for their families. Whirlpool brand is designing home appliances that are focused on improving how families give and get the care they need with the latest technologies and innovations – whether that means most flexible refrigerator storage for all types of family needs, induction technology for efficient cooking and easier cleaning, or laundry pairs that sense and adapt to clothes with the latest in connected technologies. Whirlpool brand is part of Whirlpool Corporation, the world’s leading manufacturer and marketer of major home appliances. Whirlpool Corporation is also one of Habitat for Humanity’s largest corporate partners for over 15 dedicated years, donating a refrigerator and range to every new Habitat for Humanity home built in North America. For more information on Whirlpool, please visit whirlpool.com/everydaycare or find us on Facebook at facebook.com/whirlpoolusa or Twitter at @WhirlpoolUSA. Additional information about the company can be found at whirlpoolcorp.com. 

About Encompass Supply Chain Solutions, Inc.

Encompass is a market leader in forward and reverse supply chain management and high-tech repair services for a diverse and expanding range of consumer electronics, computer, major appliances and imaging products.  Encompass provides end-to-end solutions for OEMs, retailers, independent dealers and third-party administrators.

Encompass manages all stages of the product lifecycle, including finished goods and replacement parts logistics, board repair and product refurbishment services, returns management, asset value recovery and eco-friendly disposal. For more information, please visit encompass.com and encompassparts.com and follow us on Facebook, LinkedIn and Twitter.

 

Encompass Super Stars

Jeimy Arias and D’Armee White

Encompass is pleased to announce our latest Employees of the Month: Jeimy Arias, Accounts Receivable, and D’Armee White, Warehouse. Both are based at our Lawrenceville, GA headquarters facility.

Jeimy has been with Encompass since 2012 and is always willing to assist her co-workers to resolve any issues. She goes above and beyond to participate in activities and is currently a member of both the Safety and Spirit committees.

D’Armee has made his mark after being on the job for less than a year. He’s a dependable hard worker who continually seeks to learn new skills and problem solve.

Congratulations to both Jeimy and D’Armee! Thank you for all you do!

Funai Renews Agreement with Encompass to be Exclusive Provider of Parts Logistics Services for Philips Branded Consumer Electronics

Lawrenceville, Ga., June 21, 2017 – Encompass Supply Chain Solutions, Inc., a leading provider of Distribution, 3PL and 4PL solutions for a diverse range of finished goods and replacement parts, today announced it has finalized an agreement to continue managing repair parts supply for the Philips brand, which is licensed by Funai Service Corporation.

Under the renewal agreement, Encompass will continue to procure, warehouse and distribute replacement parts for Philips’ full line of television and video products. Encompass will supply Philips parts to authorized service centers, self-maintaining retailers, third-party administrators, end users and other distributors through distribution centers in Georgia and Florida.

Encompass has managed the parts supply chain for the Philips brand since 2008 when it initially launched the innovative service, which has grown to include such major clients as Sony, Panasonic, Toshiba, Haier and Lenovo. With parts supply chain management, Encompass drives all aspects of parts distribution from planning and sourcing to reverse logistics.

“Encompass appreciates the longstanding relationship we have had with Funai and the world-leading Philips brand,” said Joe Hurley, Encompass senior vice president of Business Development. “Funai was one of our first partners to realize the value of leveraging our infrastructure, resources and decades of experience to alleviate the burden of parts management. We welcome the opportunity to continue providing superior aftersales support to help further strengthen loyalty to Philips branded products.”

 

About Encompass Supply Chain Solutions, Inc.

Encompass is a market leader in forward and reverse supply chain management and high-tech repair services for a diverse and expanding range of consumer electronics, computer, major appliances and imaging products.  Encompass provides end-to-end solutions for OEMs, retailers, independent dealers and third-party administrators.

Encompass manages all stages of the product lifecycle, including finished goods and replacement parts logistics, board repair and product refurbishment services, returns management, asset value recovery and eco-friendly disposal. For more information, please visit encompass.com and encompassparts.com and follow us on Facebook, LinkedIn and Twitter.

‘Hybrid’ Service Concept Expands Opportunity

For the past several years, the mantra in the consumer electronics service industry has centered on business diversification to combat drops in television pricing that sometimes make replacement more economical than repair. While some TV servicers are staying the course, others have determined it’s in their best interest to expand their offerings.

These ‘hybrid’ techs are growing their businesses beyond one product category to help draw more customers and generate additional revenue. Many TV servicers have gravitated toward major appliance repair as a logical fit for their existing skill sets.

           Robert Coolidge
             President & CEO

This evolution was on full display at this year’s National Professional Service Convention hosted by the National Electronic Service Dealers Association (NESDA). For the first time in NESDA’s history, more appliance servicers were new “first timers” to the convention than purely electronics techs. NESDA catered directly to this growing part of their membership by offering a wealth of appliance training courses such as refrigerant theory and handling, sealed systems, Panasonic commercial microwave, LG dishwasher, Samsung home appliance technology and Electrolux/Frigidaire refrigeration.

In July, Encompass is offering a popular training course aimed at helping electronics servicers cross over into appliance repair. The class, led by Level 2 Learning, introduces refrigeration and cooking appliance repair. Judging by the response we’ve received so far, servicers are eager for this type of training. And it’s not just electronics servicers who are diversifying. I recently had my clothes washer repaired by an appliance tech who mentioned he also installs flat panel TVs.

Beyond appliances, all kinds of technology is emerging that requires experienced repair techs, such as digital signage, virtual reality gaming systems and recreational / commercial drones. Encompass had drones on display in our booth at the NESDA convention as we have diversified our own business into this sector to supply parts and sell whole units. Several enterprising servicers at the NESDA convention expressed interest in selling drones at their counters this holiday season – more evidence of enterprising techs seeking opportunities to build their businesses.

Digital signage and mobile devices are other categories worth exploring, as well as home security systems and personal computers. As more warranty companies are moving toward insuring any device in the home, techs able to service multiple products will be in high demand. Electronics techs should have a clear edge as their technical acumen can translate across just about anything with a power switch. (And of course Encompass is here to support your repair parts needs for dozens of different product verticals!)

If you’re not looking for innovative new ways to grow your business, you will get left behind by your competition. There are myriad opportunities to expand whether through product sales or new service offerings. Don’t be afraid to step out of your comfort zone and use your expert skills to try something different. If it doesn’t work out, you’ve lost nothing and gained new experience.

 

 

 

Cleaning Refrigerator Condenser Coils

**NOTICE**
Due the danger and complexity of electronics repair, the following shared technical tips are intended for professional reference only.
Please refer to manufacturer’s recommendations as Encompass does not guarantee the accuracy, reliability or safety of this information. 

As the summer months approach and temperatures rise, customers may notice that their refrigerators will be running a lot longer than usual. Refrigerators may be warm, if not
hot to the touch. These symptoms may be caused by a dirty condenser or faulty condenser fan motor caused by a dirty condenser. We recommend checking the condition of the
condenser regardless of the customer complaint.

These types of issues don’t just happen in the summer months; in fact, they can happen at any time of the year especially when there are pets in the home. The condenser is part of the sealed system and is designed to expel heat from the refrigerator. We recommend that customers clean the condenser every 6 months. If you have pets, we recommend checking every other month since hair clings to the condenser.

To clean a condenser coil:
● Use a vacuum to clean. A brush also works but cannot remove all the dust; it will just move it around.
● If the buildup will not come off with a vacuum, use three towels to cover the front and sides of the bottom of the refrigerator.
(Ensure that you get the customer’s permission before attempting this more extreme measure.)
● Take compressed air and blow the dust from the back of the unit. The air is being pulled in from the front bottom of the unit.
● Some condensers can be accessed from the front, but the back will still need to be maintained.

By keeping the condenser clean, the unit will run more efficiently and the life of the refrigerator can be extended. Techs should always offer to clean the condenser on every job regardless if they are there for a different service call shows that the tech cares and is willing to offer above and beyond service.

 

Special thanks to Fred’s Appliance Academy for these valuable tips!

CE Tech Tips — June 2017

**NOTICE**

Due the danger and complexity of electronics repair, the following shared technical tips are intended for professional reference only. Please refer to manufacturer’s recommendations as Encompass does not guarantee the accuracy, reliability or safety of this information.

 

Hitachi Plasma,  42HDS52A
Reason for Service:  Low sensitivity, (short range) for the remote
Solution: Replaced  Led/IR receiver:  X480310.

Insignia TV,  NS-55E560A11
Reason for Service:  Dead
Solution: Check the following Shotkey diodes on the power PCB:  VD838, VD839, VD840, VD841.  Replace any that are defective. 

Mitsubishi DLP TV, WD62527
Reason for Service:  Too much green in picture
Solution: Remove, clean and reseat the DVI cable between the chassis and optical engine.  If this doesn’t work, you may need to replace the optical engine.

Philips TV,  27HT7210D/27
Reason for Service:  Set will not power on, but relay clicks
Solution: Found a bad cap, C7, on side board: 220uF/25V.  It would be time well spent to also check all connections for bad solder.

Samsung TV,  LN-S3241D
Reason for Service: Bottom half of the picture is dark
Solution:  Replacing the T-Con fixed the set.

Sony TV,  KDL40V4100
Reason for Service:  Picture very bright, and Bright control has no effect
Solution:  This one was a bad panel.

Vizio TV,  E230VL
Reason for Service:  Dead, no Vizio light
Solution:  Replaced F601, Q706 and Q707, both on the power board.  KF5N50DS

Vizio TV,  E322VL
Reason for Service:  When you turn set on, the logo goes from amber to white, but keeps alternating amber, then white.  Set won’t start.
Solution:  Replacing main board didn’t seem to fix the set.  This set has built-in Wi-Fi, and requires a couple of minutes to initialize the boot up.   Set okay after that.

 

 

Encompass Further Expands Parts Support with Host of Major Lawn and Garden Brands

Lawrenceville, Ga., June 8, 2017 – Encompass Supply Chain Solutions, Inc., a leading provider of Distribution, 3PL and 4PL solutions for a diverse range of finished goods and replacement parts, today announced it has begun supplying lawn and garden parts from several major brands.

Encompass is distributing lawn and garden parts to build on the company’s ongoing strategy to serve as a one-stop provider of repair components for a full range of products in the home.  Among the top lawn and garden manufacturer brands Encompass will distribute in time for the active summer season are Troy Bilt, Craftsman, Powermate, Poulan Pro, Bolens, White Outdoor and Weedeater with others to be added.

Encompass is one of the most diversified parts distributors in the country, supporting numerous product categories, such as Consumer Electronics, Major/Small Appliance, HVAC, Computer, Printer, Personal Care and many more. In addition to replacement parts, the company offers a variety of aftersales services from product returns management to repair and refurbishment.

Encompass Senior Vice President of Business Development Joe Hurley said the company is even more well positioned to support extended warranty contracts that cover a comprehensive selection of products both inside and outside the home.

“We are laser focused on enhancing our value proposition as a convenient single source of parts for just about any product you can find in a home from the kitchen to the back yard,” said Hurley. “The fact that we have been experiencing record sales over the past two quarters clearly demonstrates the success of our strategy. We will continue to pursue additional product verticals to strengthen our offering and serve customers looking for a streamlined parts source.”

Lawn and garden parts can be searched for and ordered from Encompass’ e-commerce site, encompassparts.com.

About Encompass Supply Chain Solutions, Inc.
Encompass is a market leader in forward and reverse supply chain management and high-tech repair services for a diverse and expanding range of consumer electronics, computer, major appliances and imaging products.  Encompass provides end-to-end solutions for OEMs, retailers, independent dealers and third-party administrators.

Encompass manages all stages of the product lifecycle, including finished goods and replacement parts logistics, board repair and product refurbishment services, returns management, asset value recovery and eco-friendly disposal. For more information, please visit encompass.com and encompassparts.com and follow us on Facebook, LinkedIn and Twitter.